Microstructural characterization of the M23C6 carbide in a long-term aged Ni-based superalloy

The microstructural features of M₂₃C₆ carbide in a long-term aged heat- and corrosion-resistant Ni-based superalloy have been investigated in detail using various kinds of transmission electron microscope (TEM) techniques. It is found that TEM contrast, which is related to structural and chemical inhomogeneities inside the grains, always exists in the interior of grains in the alloy. The structure of these inhomogeneous regions has been determined to be the same as that of the γ′ and t-M₂₃C₆ phases, where t-M₂₃C₆ indicates a transitional and metastable phase. Although possessing the same structure as the M₂₃C₆ phase, the chemical composition of the t-M₂₃C₆ is different from that of the M₂₃C₆ phase. Compared with M₂₃C₆, t-M₂₃C₆ is richer in Ni, Co, Al and Ti but poorer in W, Mo and Cr. This phenomenon of structural and chemical inhomogeneity demonstrates that pristine M₂₃C₆ carbide (p-M₂₃C₆) precipitated in standard heat-treated samples is unstable. Therefore, upon long-term ageing treatment, Ni, Co, Al and Ti may locally enrich inside the p-M₂₃C₆ phase, finally forming the γ′ phase, which can be described by the decomposition reaction p-M₂₃C₆ → M₂₃C₆ + γ′.