Effect of film thickness and grain size on fatigue-induced dislocation structures in Cu thin films

This letter presents systematic experimental observations of fatigue damage and corresponding dislocation structures in thin Cu films as a function of film thickness made using transmission electron microscopy and focused-ion-beam microscopy. It is found that, in thick films and grains of at least 3.0 μm diameter, coarse surface extrusions and dislocation wall and cell structures occur whereas, in thin films or in small-diameter grains, finer extrusions occur but no clearly defined dislocation structures are present. This minimum required dimension of 3.0 μm for fatigue damage formation may be caused by constrained dislocation motion in small dimensions.     

Dislocation multiplication in bcc molybdenum: A dislocation dynamics simulation

Plastic deformation of Mo single crystals is examined by direct simulation of dislocation dynamics under stress. Initial dislocation populations are made to mimic real dislocation microstructures observed in transmission electron microscopy cross-sections of pure annealed Mo single crystals. No a priori sources for dislocation multiplication are introduced, and yet multiplication takes place through a sequence involving aggregation of grown-in superjogs, bowing of screw dislocation segments and fast lateral motion of edge segments, producing a large number of elongated loops and a characteristic cross-grid pattern of screw dislocations.     

Crystal growth and defect study of BiSbTe3

BiSbTe₃ single crystals have been grown by the Bridgman technique. Microscopic observations of the as-grown crystals reveal typical features, such as striations on the top free surface, which are attributed to the effect of growth conditions. A nitric-acid-based reagent capable of revealing dislocations has been developed and tested. Etch pits are produced at the dislocation sites, but some discrepancies have been observed on matched cleavage surfaces. The structural difference between the matched cleavage surfaces is discussed.     

Application of electron channelling contrast to the investigation of strain localization effects in cyclically deformed fcc crystals

The dislocation substructure and the glide activity in cyclically deformed nickel single crystals have been studied using the channelling contrast of backscattered electrons in a scanning electron microscope. Dislocation arrangements which arise in the saturation region after cyclic loading at room temperature and at one elevated temperature are considered. The electron channelling contrast technique is shown to be a useful instrument for the qualitative and quantitative characterization of the dislocation pattern on a macroscopic and a mesoscopic scale. The correlation between the specific dislocation structure in persistent slip bands PSBs and the localized glide activity of PSBs and PSB macrobands are considered.     

The effect of electropulsing on dislocation structures in [233] coplanar double-slip-oriented fatigued copper single crystals

The effect of high-current-density electropulsing on dislocation structures in a coplanar double-slip-oriented copper single crystal that had previously been fatigued is reported. The results show that, after electropulsing, vein structures are transformed to cell structures with some dark regions. It is proposed that the thermal compressive stress caused by electropulsing activates a coplanar slip system and leads to strong dislocation interactions between primary and coplanar slip systems, thereby forming cell structures. Partial recrystallization may occur by electropulsing, leading to the appearance of some dark regions.     

Relationship between the fatigue cracking probability and the grain-boundary category

In this paper, the probability of fatigue cracking along different kinds of grain boundary (GB) and persistent slip bands (PSBs) is considered in the light of data obtained by cyclic deformation of copper bicrystals and columnar crystals. It is found that, in copper bicrystals, fatigue cracks always nucleate and propagate along large-angle GBs, irrespective of whether the GB is perpendicular, parallel or inclined to the stress axis. On the contrary, for columnar copper crystals containing small-angle GBs, PSB-matrix interfaces become the preferential sites for initiation of fatigue crack; fatigue cracking along the small-angle GBs was never observed. For a special [1-34]/[182^-7] copper bicrystal with a Sigma = 19b GB and a common primary slip plane, GB cracking also results in fatigue failure. Based on the results above, the interactions of dislocations carried by PSBs with GBs, including 'pile-up of dislocations', 'passing through of dislocations' and 'partial passing-through dislocations', are discussed. It is suggested that the probability of fatigue cracking in fatigued copper crystals increases in the order of small-angle GBs, PSBs and large-angle GBs.     

Dislocations in quasicrystals and their interaction with cluster-like obstacles

A dislocation moving through a quasicrystal leaves in its wake a fault denoted a phason wall. For a two-dimensional model quasicrystal the disregistry energy of this phason wall is studied to determine possible Burgers vectors of the quasicrystalline structure. Unlike periodic crystals, the disregistry energy is an average quantity with large fluctuations on the atomic scale. Therefore the dislocation core structure and mobility cannot be linked to this quantity, e.g. by a Peierls-Nabarro model. Atomistic simulations show that dislocation motion is controlled by local obstacles inherent to the atomic structure of the quasicrystal.     

Influence of crystallographic orientation on cyclic strain-hardening behaviour of copper single crystals

The cyclic strain-hardening behaviour of copper single crystals with various slip orientations is considered systematically. It is shown that the crystallographic orientation has a strong effect on the cyclic hardening behaviours of double- and multiple-slip-oriented copper single crystals. The initial cyclic hardening of differently oriented copper single crystals is mainly dependent on the modes and intensities of dislocation interactions between slip systems operating in the crystal, as well as on the possibility of cross-slip. A distinctive strain burst phenomenon has been frequently observed in the very early stage of cyclic hardening for critical double-slip-oriented crystals. A secondary cyclic hardening stage occurs readily late in cyclic deformation of coplanar doubleslip-oriented crystals.     

Survey of plateau behaviour in the cyclic stress-strain curve of copper single crystals

Experimental results relating to the plateau behaviour in the cyclic stress-strain (CSS) curve of copper single crystals located on different sides of the stereographic triangle are summarized. Unlike the situation for single-sliporiented crystals, the crystallographic orientation has a strong effect on the plateau behaviour in the CSS curves of double- and multiple-slip-oriented crystals. The existence or non-existence of a plateau in the CSS curves, as well as the corresponding plateau stress amplitude, depend not only on the modes and intensities of dislocation interactions among slip systems operating in the crystals but also on the slip deformation characteristics associated with crystal orientations. The plateau region in CSS curve disappears only when multiple slip plays a determining role during cyclic deformation.     

Quantification of dislocation structures at high resolution by atomic force microscopy of dislocation etch pits

Atomic force microscopy of dislocation etch pit structures is a convenient means of characterising the dislocation structure in etchable materials at high resolution for dislocation spacing extending down to 25 nm . This is demonstrated for single crystals of CaF₂. The local deformation zone generated around nanoindents at ambient temperature and the low-angle boundaries generated in the bulk during uniaxial compression at elevated temperatures are presented as examples.     

Investigation of jog motion in γ-TiAl via molecular dynamics

The elastic displacement field of a jogged screw dislocation is obtained analytically from Burgers equation. With this analytic solution, a pair of jogs in a screw dislocation is implemented into molecular-dynamics simulations. The dislocation line bows out between two jog pinning points and breaks away when the line tension of the dislocation exceeds a certain critical value. The creation of vacancies and interstitials is observed during the non-conservative motion of the jogged screw dislocation in γ-TiAl. The structures of vacancies and interstitials are discussed.     

Stacking fault and dislocation glide on the basal plane of graphite

Generalized stacking-fault energies for the basal plane of graphite are calculated from first principles for slip along two high-symmetry directions. The rhombohedral fault energy compares well with experiment and the anisotropy in behaviour is consistent with observed dislocation network geometry. Utilizing these calculated fault energies within a modified Peierls-Nabarro model, we estimate the barrier for basal dislocation motion based on lattice friction. This is found to be extremely small, from which we conclude that dislocation network interaction and pinning, rather than the Peierls barrier, must determine the practical shear strength of graphite. However, at low dislocation densities or over small crystallite regions, the shear strength should tend to this lower limit. We discuss the relevance of this to the mechanism of lubrication.     

Professional drivers’ fatigue as a problem of the modern era

ObjectiveAll around the world numerous studies have been carried out and indicated that 20–50% of commercial vehicle accidents occur because of fatigue. Professional drivers represent an important category of drivers who are present in traffic on a daily basis transporting passengers or goods and their responsibility is at a very high level. These drivers are most exposed to the impact of fatigue. The review of the literature has provided three main factors which can influence the onset of fatigue: sleep factors, work factors, health factors. The main aim of this study was to determine the influence of the three main factors of fatigue between bus and truck drivers in the Republic of Serbia.MethodsThe survey has been conducted among bus and truck drivers who are employed in transportation companies across the Republic of Serbia. The research consists of collecting and analyzing bus and truck drivers’ answers according to the above mentioned factors which influence the occurrence of fatigue.ResultsIn this study we have found that circadian rhythm, sleep and work factors have an impact on drivers’ fatigue. On the other side, time of going to sleep has no impact on the quality of sleep and on fatigue. The results show that if the drivers work over the legal limit, they are 3 times more likely to sleep less than 6 h in 24 h and if they sleep less than 6 h, it is likely that the poor quality of their sleep will be 8 times higher. The poor quality of sleep reduces driver performance, and therefore increases the risk of accidents.Conclusions2 of 3 investigated factors have an impact on the occurrence of fatigue. The third factor, health factor, should be examined in more detail, and other elements should be analysed in order to determine their influence on the fatigue.     

Scanning electron microscopy-electron channelling contrast investigation of recrystallization during cyclic deformation of ultrafine grained copper processed by equal channel angular pressing

Cyclic deformation has been performed at ambient temperature on ultrafine-grained copper processed by equal channel angular pressing. Observations by electron channelling contrast in a scanning electron microscope revealed that pronounced recrystallization occurred and several distinct dislocation configurations such as dislocation walls and labyrinth structures were found within the recrystallized regions. A model is proposed to account for the evolution of recrystallization, emphasizing that its development results from an interaction between the cyclic deformation and the growth of recrystallized regions. The formation of recrystallized regions of different sizes is discussed.     

The orientation and temperature dependences of dislocation velocity in Ni 3 Al single crystals

The average velocities of screw dislocations in Ni 3 Al single crystals have been directly measured as a function of resolved shear stress (RSS) and orientation in the temperature domain of the flow stress anomaly using the etch-pit technique. The velocity was found to be extremely sensitive to the RSS in all cases. In contrast with ordinary metals, the screw dislocation velocities in Ni 3 Al show anomalous behaviour; under a constant RSS, the velocities decrease dramatically with increasing temperature. Furthermore, the velocities and the tension-compression asymmetry of the velocities depend on the orientation of applied stress.     

Voidites in pure type IaB diamonds

Abstract

Electron microscopy of five pure type IaB diamonds (showing no trace whatever of a B′ infrared absorption peak due to {001} platelets) reveals voidite distributions unlike any reported before. In three of the crystals the voidites are distributed at random, and are not associated with degraded platelets, which themselves are not present in these specimens. These observations show that voidite formation and platelet degradation are distinct independent phenomena. The other two speamens showed only arrays of dislocations that patently resulted from plastic deformation: no voidites were seen. The non-formation of platelets in diamonds showing such an advanced stage of nitrogen aggregation is unexpected, and places these diamonds in a category distinct from that called ‘irregular’, in which platelets have indeed formed, but then experienced, to some degree, a process of transformation to perfect dislocation loops.     

Thermally activated plastic glide

The two main theories of thermally activated plastic glide in ductile crystals, that of Becker and that of Mott and Nabarro, differ in their predictions of the stress exponent of the activation energy. But when the Becker theory is applied to the problem of the Mott-Nabarro theory, that is the overcoming of a single localized obstacle by a short segment of dislocation line, and account is taken of the stress relaxation brought about by the movement of the segment up to the obstacle, this modified Becker theory gives the same stress exponent as the Mott- Nabarro theory. The realistic situation, however, is that of long dislocation lines making their way through a forest of obstacles. In this case the interactions between different segments of these lines considerably modify the problem. They lead to load shedding, mechanical activation and large glide avalanches. Under these conditions the original form of the Becker theory, with an unmodified stress exponent, is applicable.     

The yield point of GaAs:Zn pre-deformed in the Peierls regime

In previous work by the present authors, the influence of pre-deformation at 600°C on the strain-rate and temperature dependence of the yield point of GaAs:Zn was investigated. Marked deviations in comparison with the behaviour of as-grown material were found in subsequent deformation at lower temperatures. In the present study the specimens were pre-deformed at 420°C, and the second tests were performed at temperatures between 270 and 390°C. This is the range in which the dislocation motion governing plasticity is dominated by a Peierls mechanism. Again, marked deviations from the properties of as-grown material were observed. They are mainly characterized by a distinctly smaller strain-rate dependence of the yield stress. Only close to the ductile-brittle transition in a rather limited temperature and strain-rate range does the behaviour of pre-deformed crystals approximate that of as-grown material.     

Characterization of room-temperature plastic deformation of ß-Si3N4 by atomic force microscopy and transmission electron microscopy

Dislocation microstructures induced by room-temperature microhardness tests have been investigated in silicon nitride. Surface analysis of the residual indent by atomic force microscopy reveals intragranular slip bands and demonstrates that room-temperature plastic deformation involves dislocation motion as well as cross-slip events. Cross-slip events have been found to occur between {1010} prismatic planes. Transmission electron microscopy shows that dislocations have a Burgers vector b = [0001] and are located along the screw direction. Based on these observations, specific dislocation core configurations are discussed.     

Solid-solution hardening in dilute and concentrated alloys

Abstract

Numerical analysis of the temperature dependence of the critical resolved shear stress of several binary copper-based alloy single crystals containing 0·11 to 7·6 at.% Mn, 0·01 to 14·0 at.% Al, 0·5 to 8·0 at.% Ge and 5 to 30 at.% Zn, has been carried out in terms of the kink-pair formation model of solid-solution hardening. Several solute atoms are found to be involved in the unit activation process not only in concentrated alloys but also in dilute ones. A single mechanism of solution hardening, which involves the interaction between a dislocation and many solute atoms, is therefore operative in all the alloys referred to above.