Deformation strengthening of grain-boundary sliding in a Pb-62wt% Sn alloy

Abstract

Direct observation in a scanning electron microscope of the evolution of the grain-boundary sliding (GBS) process in a Pb-62wt%Sn eutectic alloy during superplastic deformation in shear is reported. The distribution of GBS along the shear surface is found to be inhomogeneous and there is evidence of coupling of the processes of GBS and grain-boundary migration. The rate of GBS increases at small stages of strain (up to about 0·8) and decreases thereafter, indicating that the GBS process is eventually accompanied by strain hardening. The observations are compatible with the dislocation model for GBS.     

Disclinations and rotational deformation in fine-grained materials

A theoretical model is presented which describes a new mechanism of plastic deformation in fine-grained materials. In the framework of the model, rotational deformation occurs via motion of dipoles of grain-boundary disclinations and is associated with the emission of lattice dislocations from grain boundaries into adjacent grain interiors. Ranges of defect system parameters are identified in which the disclination motion is energetically favourable. It is shown that the mechanism can contribute to plastic flow in fine-grained materials prepared by highly non-equilibrium methods such as ball milling, severe deformation and high-pressure compaction.     

high-resolution electron microscopy at a (113) symmetric Thermally activated step motion observed by tilt grain-boundary in aluminium

Grain-boundary migration is demonstrated to proceed by lateral propagation of a small step in a (113), [110] symmetric Al tilt grain-boundary. In-situ high-resolution (transmission) electron microscopy (HREM) at 523K allowed the study of atomic-scale detail at video rates during the migration process. The grain-boundary translational states on both sides of the step are identical, which leads to a step dislocation. This defect can move laterally by a combination of climb and glide. Dynamic HREM images indicate considerable atomic agitation within the dislocation core. A detailed temporal analysis of the step movements shows small random displacements of the dislocation core.     

Experimental and simulated grain boundary groove profiles in tungsten

Grain-boundary grooving has been studied on polished surfaces of polycrystalline tungsten annealed at 1350°C. Atomic force microscopy images were taken in the same area for each groove after different annealing times. Secondary oscillations next to the main groove maxima (predicted for grooving by surface diffusion) were observed, to our knowledge for the first time. The agreement between experimental and calculated groove profiles (using the surface diffusion model of Mullins (1957, J. appl. Phys., 28, 333)) improved when grain-boundary fluxes were introduced.     

Energetics and kinetics of surfaces and interfaces in the Fe-Pb system

The energy and the diffusivity of interfaces in the solid Fe-liquid Pb system have been investigated in the temperature range 650-900°C. Grain-boundary grooves are formed at the solid Fe-liquid Pb interface and these have been studied by atomic force microscopy. From the topography of the grooves the relative interfacial energies and interfacial diffusivities are obtained. It is found that liquid Pb does not wet the grain boundaries in Fe. Possible mechanisms for the growth of the grain-boundary grooves are discussed.     

Analysis of sintering of two cylindrical particles by lattice or grain-boundary diffusion at the initial stage

The sintering of two cylindrical particles by lattice or grain-boundary diffusion at the initial stage is analysed by a variational principle and use of the continuity equation. The expression for the growth rate by lattice or grain-boundary diffusion indicates that the length of the neck increases as a power of time.     

Atomic processes of grain-boundary migration and phase transformation in zinc oxide nanocrystallites

Grain-boundary and interface migration during phase transformation in zinc oxide nanometre-gained polycrystals have been observed by dynamic highresolution transmission electron microscopy. The migration of a [21.0] tilt grain boundary was found to proceed by the shift of ledges corresponding to the structural units of the boundary. The phase transformed from a wurtzite to a zincblende structure after the migration of the interface. The interface migration also proceeded by the shift of ledges on it. The product of the lattice misfits at the grain boundary and interface along two directions was reduced from 5.2 to 1.0% after the grain-boundary migration and phase transformation.     

Microstructure of icosahedral Al-Pd-Mn quasicrystals deformed at room temperature in an anisotropic confining medium

Plastic deformation of Al-Pd-Mn icosahedral quasicrystals has been achieved at room temperature using a high-confining-pressure medium. The deformation microstructure, investigated by transmission electron microscopy, is characterized by long straight bands of dislocations. A detailed analysis of the dislocation configurations indicates that the plastic deformation is controlled by dislocation glide.     

Electron microscopy of grain boundaries: An application to RE-Fe-B (RE = Pr or Nd) magnetic materials

Abstract

To study the grain boundaries of the technologically important RE_13.75Fe_80.25B₆ (RE = Pr or Nd) permanent magnets, we developed a new method using small-angle dark-field imaging based on inner-potential differences at the grain boundaries, combined with high-resolution electron microscopy and nanoscale chemical analysis. In both the Pr- and Nd-based melt-quenched die-upset magnets we consistently observed a very thin Fe-rich amorphized intergranular phase at the boundaries, and this finding may have an impact on our understanding of the coercivity mechanism of these materials. Although the value of the method was demonstrated for transition metal-rare earth intermetallics, it may also be applied to grain-boundary studies in other materials.     

Characterization of room-temperature plastic deformation of ß-Si3N4 by atomic force microscopy and transmission electron microscopy

Dislocation microstructures induced by room-temperature microhardness tests have been investigated in silicon nitride. Surface analysis of the residual indent by atomic force microscopy reveals intragranular slip bands and demonstrates that room-temperature plastic deformation involves dislocation motion as well as cross-slip events. Cross-slip events have been found to occur between {1010} prismatic planes. Transmission electron microscopy shows that dislocations have a Burgers vector b = [0001] and are located along the screw direction. Based on these observations, specific dislocation core configurations are discussed.     

Deformation mechanism transitions in nanoscale fcc metals

We consider possible mechanisms that lead to transitions in the mechanisms of deformation in fcc metals and alloys. In particular, we propose that, when grain sizes are below a critical size (i.e. below 100?nm), deformation can occur via the emission of stacking faults from grain boundaries into the intragranular space. A model is developed that accounts for observed experimental data and which, in turn, shows how stacking-fault energy together with shear modulus determines achievable strength. A mechanism is proposed based on this model for transitions at both high and quasistatic strain rates, including grain-boundary sliding.     

The mechanical properties and dislocation structure of a LaNi5 alloy

A LaNi5 alloy was deformed in compression at high temperatures. Below 850 degrees C, it is brittle but, above 900 degrees C, it showed plasticity. The thermodynamic parameters for plastic deformation have been determined. The dislocation structure was observed by transmission electron microscopy and the Burgers vectors determined without ambiguity. It is concluded that plastic deformation of this alloy at high temperatures is controlled by a Peierls mechanism.     

Shape effect related to crystallographic orientation of deformation behaviour in copper single crystals

The deformation behaviour of pure copper single crystals has been investigated by scanning electron microscopy and synchrotron radiation using the in situ reflection Laue method. Two types of sample with the same orientation of tensile axes, but with different crystallographic orientations in the directions of the width and thickness of the samples, have been studied. They showed different characteristics of deformation behaviour, such as the activated slip systems, the movement of the tensile axis, and the mode of fracture.     

Characterization of grain-boundary dislocation networks by a combination of large-angle convergent-beam electron diffraction and weak-beam techniques

The Burgers vector of very close intrinsic dislocations in a near-Σ = 11,{311} grain-boundary in nickel is identified using a geometrical method based on local and accurate measurements of the angular deviation from perfect coincidence Σ = 11 by large-angle convergent-beam electron diffraction and of the dislocation spacing from weak-beam images of the grain boundary.     

Nano-undulations of nickel thin films on a substrate under compressive stress

Nickel thin films on a substrate have been studied in situ by atomic force microscopy during deformation. Undulations have been observed on the debonding regions, of very low amplitude and of periodicity of the order of 1mum. Attempts are made to compare these experimental results with previous models of buckling instabilities of thin plates.     

Internal stress effect on grain-boundary diffusion in submicrocrystalline metals

Grain-boundary diffusion in the regime affected by internal stresses of triple-line disclinations is analysed. The concentration profiles in a stressed solid averaged over a distribution of hydrostatic stress gradients are calculated. It is shown that the stresses from triple-line disclinations in as-prepared submicrocrystalline metals can significantly increase the effective grain-boundary diffusion coefficient, which is obtained by fitting the concentration profiles to the solution of a diffusion equation for an unstressed polycrystal.     

Influence of Guinier-Preston zones on deformation in Ti-rich Ti-Ni thin films

The deformed microstructure of a Ti-48.9at.%Ni thin film has been investigated by transmission electron microscopy. It was found that Guinier-Preston (GP) zones exist in the thin film and the martensite has (001) compound twins as substructure. The microstructure of the martensite shows that the GP zones do not stop both the shear deformation of martensitic transformation and the twinning shear of (001) deformation twin in the martensite phase. These results give a microstructural explanation for the previous result that Ti-rich Ti-Ni thin films with GP zones show a large transformation strain despite the presence of the GP zones.     

Mantle region accommodating two-dimensional grain boundary sliding in ODS ferritic steel

Two-dimensional grain-boundary sliding (GBS) was achieved microscopically in an oxide-dispersion-strengthened ferritic steel with an elongated and aligned grain structure, which was deformed perpendicular to the long axis. At the border between superplastic regions II and III, microscopic deformation was observed using sub-micron grids drawn on the material surface using a focused ion beam. GBS was accommodated by intragranular deformations in narrow areas around grain boundaries, which has been predicted by earlier researchers as characteristics of the core–mantle model. These observations suggest that dislocations slip only in the mantle regions around wavy boundaries to relax the stress concentration caused by GBS during superplasticity.     

Microstructural characterization and high-temperature strength of hot-pressed silicon nitride ceramics with Lu2O3 additives

The microstructures of two hot-pressed Si₃N₄ ceramics, with 3.33 and 12.51 wt% Lu₂O₃ additive, have been characterized using transmission electron microscopy. The microstructures of both samples consisted of elongated β-Si₃N₄ grains and a secondary phase, contained in pockets surrounded by the grains, with a crystalline or amorphous form. In the 3.33 wt% Lu₂O₃-containing Si₃N₄ ceramic, all the multiple-grain junctions were completely crystalline while, in the 12.51 wt% Lu₂O₃-containing Si₃N₄ ceramic, approximately half the junctions were devitrified. A thin intergranular amorphous film present between the two-grain boundary was common; however, a film-free grain boundary was observed in the 12.51 wt% Lu₂O₃ sample. The film-free grain boundary was determined to be approximately 35%. Both ceramics fractured in four-point flexure between 1200 and 1600°C. Their high-temperature strength is closely associated with the nature of the grain-boundary phase formed during the sintering process.     

Strain localization in nickel single crystals cyclically deformed at 77 K

Nickel monocrystals oriented for single slip have been cyclically deformed at 77 K at plastic strain amplitude between 5 x 10^-4 and 1 x 10^-2 up to saturation of the stress amplitude. After unloading from maximum compression, the slip markings on the surface of the specimens were removed and the deformation continued for one half cycle in tension. As previously observed for room-temperature deformation, the plastic strain was found to be localized in narrow slip bands (SBs). Using atomic force microscopy at a given imposed strain amplitude, a wide spectrum of local plastic strains was found. The averaged resolved shear strain of the SBs was found to be independent of the imposed plastic strain amplitude and turned out to be a factor of three larger than the upper plateau strain limit of the cyclic stress-strain curve.