Correlation between heat- and deformation-induced crystallization of amorphous Al alloys

Deformation-induced crystallization is correlated with thermal-induced crystallization in alloys with different compositions in a single amorphous alloy system. In Al₈₇Y₆Ni₅Co₂ and Al₈₅Y₈Ni₅Co₂ alloys, which undergo primary crystallization during heating, deformation-induced crystallization of fcc-Al has been observed. In Al₈₃Y₁₀Ni₅Co₂ alloy, which undergoes eutectic-like crystallization, no deformation-induced crystallization was observed. These observations can be explained by the presence or absence of quenched-in nuclei and the work required for the creation of an amorphous/crystalline interface under compressive stress.     

Ni-based fully amorphous metallic coating with high corrosion resistance

A Ni₅₃Nb₂₀Ti₁₀Zr₈Co₆Cu₃ fully amorphous metallic coating has been deposited by means of kinetic metallization (KM) using gas atomized powders. As the thickness of the amorphous metallic coating is increased to 400?µm, it attains the excellent corrosion resistance of the amorphous alloy, as indicated by the extremely low passive current density and wide passive region in 1?kmol/m³ HCl aqueous solution. The corrosion rate is as low as 10^–3?mm/year in the extremely corrosive environment of 6?kmol/m³ HCl aqueous solution.     

Investigation of the interaction of He and D in FeBSi alloy

He and H can be produced by nuclear reaction. In addition, energetic particles of He and T and D, which are isotopes of H, in the plasma of fusion reactor induce the damage in the surface of materials, such as erosion, sputtering and blistering. To investigate the interaction of He and D, amorphous and crystalline FeBSi alloys were irradiated by He or D₂ or He?+?D₂ ions with 5?keV. The results of thermal desorption indicated that more He atoms were trapped in both the amorphous and crystalline alloy irradiated by He ions than D atoms in those alloys irradiated by D₂ ions. Although He and D atoms were trapped in FeBSi alloy irradiated by He?+?D₂ ions, desorption peaks of D₂ and He were separated. Absorption of D in an amorphous alloy was influenced by the presence of He; however, absorption of He was independent of D₂ irradiation in both alloys.     

On the synthesis and characterisation of novel composite-structured high-entropy alloys

A study of novel composite-structured CoCrFeNi₃Si, CoCrFe₂Ni₂Si and Co₂CrFeNi₂Si high-entropy alloys, synthesised by vacuum arc melting, is presented. The designing criteria for the formation of such alloys were based on the enthalpy of mixing and the valence electron concentration. X-ray diffraction analysis revealed that all the alloys were composed of face-centered cubic and intermetallic phases. Scanning electron microscopy, along with elemental analysis, indicated that the face-centered cubic phase mainly contains Co, Cr, Fe and Ni, whereas, the intermetallic compound is Ni-Si rich. All the synthesised high-entropy alloys in the present investigation possess excellent compressive strength along with ductility at room temperature, suggesting significant potential application in the engineering field. Furthermore, enhanced hardness, wear resistance and corrosion resistance were achieved in all the designed high-entropy alloys. The previously given design parameters for the composite-structured high-entropy alloys are in good accord with the current research work.     

Nucleation of He bubbles in amorphous FeBSi alloy irradiated with He ions

It is interesting to investigate the formation of He bubbles in amorphous alloys because point defects do not exist in amorphous materials. In the present study, the microstructural evolution of amorphous Fe₇₉B₁₆Si₅ alloy, either irradiated with 5?keV He⁺ ions or implanted with 150?eV He⁺ ions without causing displacement damage, and then annealed at a high temperature, was investigated using transmission electron microscopy (TEM). Vacancy-type defects were formed in the amorphous alloy after irradiation with 5?keV He⁺ ions, and He bubbles formed during annealing the irradiated samples at high temperature. On the other hand, for samples implanted with 150?eV He⁺ ions, although He atoms are also trapped in the free volume, no He bubbles were observed during annealing the samples even up to 873?K. In conclusion, the formation of He bubbles is related to the formation and migration of vacancy-type defects even in amorphous alloys.     

High-strength and anti-corrosion of Al-Cu-Mg alloy by controlled ageing process

ABSTRACT

The evolution of strength and corrosion behaviour induced by ageing treatment in Al-Cu-Mg alloy is poorly understood. In this work, correlations among strength, intergranular corrosion and pitting corrosion induced by precipitates were studied by various corrosion performance tests and hardness tests. The susceptibility of intergranular corrosion is decreased and pitting corrosion sensitivity is increased as the ageing temperature and time are increased. Retrogression and re-ageing treatments not only transform the size of the intragranular precipitates from greater than 500?nm to be less than 10?nm but also lead to the discontinuous distribution of grain boundary precipitates. The microstructural changes in the grain interior and grain boundary together promote the Al-Cu-Mg alloys to have high-strength and excellent resistance to intergranular corrosion and pitting corrosion.     

Retention and thermal desorption of helium in amorphous and crystalline FeBSi alloys

Helium retention in metals is related to their atomic structure and the type of defects they contain. In order to investigate the dependence of helium retention on structure, amorphous Fe₇₉B₁₆Si₅ and crystalline FeBSi alloys were irradiated by helium ions at room temperature. In the crystalline alloy irradiated with 5 keV He⁺ ions, three types of helium trapping sites were found: surface defects produced by the irradiation, interstitial-type dislocation loops, and voids. Although these defects did not exist in the amorphous FeBSi alloy, we did observe thermal desorption peaks related to all three types. In addition, helium was released during the crystallization of amorphous FeBSi that had been irradiated by He⁺ ions.     

Crystallization behaviour of Al-based amorphous alloy and nanocomposites by rapid quenching

The microstructure and crystallization behaviour of melt-spun Al₈₈Ni₉Ce₂Fe₁ amorphous alloy and nanophase composites have been studied by means of X-ray diffraction, transmission electron microscopy and scanning and isothermal calorimetry. The diffraction patterns from Al₈₈Ni₉Ce₂Fe₁ amorphous alloys are diffuse, indicating a basically amorphous structure but contain two rings presumed to be associated with quenched-in nuclei. In the cases of Al₈₈Ni₉Ce₂Fe₁ nanophase composites, nanoscale precipitated particles are homogeneously dispersed in an amorphous matrix, and the crystallite diameter and volume fraction are sensitive to quenching conditions. During thermal crystallization, a two-step phase transformation occurs in the amorphous alloy and nanocomposites, which is characterized by a diffusion-controlled precipitation of nanoscale Al particles and the growth of a Al₃(Ni, Fe) nanophase prior to a Al₁₁Ce₃ nanophase. This study gives insight into structure-control for obtaining nanophases dispersed in an amorphous matrix by rapid quenching.     

Cross-sectional transmission electron microscopy of electrodeposited Ni-P alloys

Abstract

Ultramicrotoming has been employed to prepare thin cross-sections of Ni-P alloys electrodeposited on to a copper substrate. The sections, as thin as 10nm or even less, can be prepared readily with negligible damage to the alloys. Subsequent examination of the ultramicrotomed sections in an analytical transmission electron microscope has revealed that Ni-P alloys of low P content consist of fine layers of different composition and crystallinity. High-resolution transmission electron microscopy of ultramicrotomed sections has also revealed the presence of ordered regions, a few nanometres in size, in the Ni₇₇P₂₃ alloy which has been thought previously to be amorphous.     

Glass formation in the Pd–Si-based alloys

Taking into account the importance of undercooling on glass formation, we propose a new criterion which allowed us to predict the best glass-forming composition, namely Pd₇₈Ag_5.5Si_16.5, among selected Pd–Si-based alloys ranging from binary to quaternary systems. The composition agrees well with that found experimentally. Using conventional copper mould casting, the Pd₇₈Ag_5.5Si_16.5 alloy is capable of forming fully amorphous rods with a diameter of 3 mm. The effects of Au and Ag additions on the glass-forming ability of the selected Pd–Si-based alloys have been investigated.     

Identification of crystal nucleation and growth in an amorphous FeZr2 alloy by means of electrical resistance measurements

A polymorphous crystallization process in an amorphous FeZr₂ alloy has been investigated by means of accurate electrical resistance measurements (ERMs) at elevated temperatures. It was found that, upon crystallization of the amorphous alloy, the electrical resistance increased with increasing temperature, exhibiting three distinct stages. Quantitative microscopy observations revealed that the three stages originated from crystal nucleation, from subsequent growth of crystal nuclei and from coarsening of the crystallites respectively. The activation energies for the crystal nucleation and growth determined from the ERM data agree satisfactorily with the data in the literature. The success in identification of the crystal nucleation and growth processes by means of ERMs may originate from differences in electrical resistance changes due to the crystal formation and the crystalline-amorphous interface formation processes from the amorphous phase.     

Networking amorphous phase reinforced titanium composites which show tensile plasticity

Titanium matrix composites reinforced by an in situ formed networking amorphous phase have been prepared directly in the form of as-cast ingots. The composites show significant compressive and tensile plasticity. In contrast to the highly localized plasticity for most monolithic amorphous alloys, the tensile deformation of the current composites distributes uniformly over the entire specimen as a consequence of substantial work (strain) hardening. The formation mechanism of the networking structure, as a result of well-separated two-step solidification of the current alloy melts, have possible implications for composite synthesis in other alloy systems.     

Formation of ductile Al-based metallic glasses without rare-earth elements

Al₇₅Cu₁₇Mg₈ is a eutectic composition according to the ternary phase diagram, which can be quenched into a fully amorphous phase by adding 2-8at.% Ni, but the addition of a similar percentage of Gd failed to form the amorphous phase. The amorphous alloys obtained exhibit two broad diffuse peaks in the X-ray diffraction curves and, correspondingly, two halo rings in the electron diffraction patterns, implying that two types of local atom configuration exist. Thermal analysis of the amorphous alloys indicates that the primary crystallization peak shifts to higher temperatures with increasing Ni content. The occurrence of a nucleation and crystal growth peak during isothermal crystallization reveals the amorphous nature of the quenched ribbon alloys. The quenched amorphous ribbons do not break after bending by 180°. Mechanical testing yielded a tensile strength of 810MPa for (Al₇₅Cu₁₇Mg₈)₉₅Ni₅, and a vein structure, characteristic of amorphous fracture, is apparent in scanning electron micrographs. The different effects of Ni and Gd on the glass formation indicate that the large atomic size of Gd is not critical to the glass formation.     

Enhancement of hardening and thermal resistance of Mg–Sn-based alloys by addition of Cu and Al

Mg–Sn-based alloys are considered as a promising precipitation-hardening system for applications at elevated temperatures, but the hardening effect is not satisfactory owing to sluggish nucleation and rapid coarsening of the major Mg₂Sn lath precipitates. In this study, Cu and Al are added to a Mg–6Sn–1Mn base alloy. The age-hardening response and the microstructures of these modified alloys have been investigated and are compared to that of the base alloy. The additional elements are found to bring several beneficial effects to the alloys for applications at elevated temperatures. Firstly, a eutectic structure consisting of strong intermetallic phases, i.e. Mg₂Cu in the Mg–6Sn–1Mn–2Cu alloy and Al_0.93Cu_1.07Mg in the Mg–6Sn–1Mn–2Cu–2Al alloy, remains stable along the grain boundaries after solution and ageing heat treatments. Secondly, the precipitate density has been increased significantly and the precipitate size has been refined remarkably during ageing at 200?°C. Moreover, the growth of the precipitates is inhibited remarkably during the over-ageing period. Therefore, the age-hardening response and over-ageing resistance are notably improved.     

Cooling-rate-dependent microstructure and mechanical properties of a CuZrAlAg alloy

A Cu₃₆Zr₄₈Al₈Ag₈ alloy rod with a diameter of 10 mm was fabricated using a copper-mould suction casting method. Structural characterization revealed that the rod has different microstructures along the casting direction, including a complete amorphous structure and an amorphous/crystalline composite structure with different amount of B2 CuZr phase. Nanoindentation tests showed that the hardness and the elastic modulus of the crystalline phase are lower than those of the amorphous matrix. The hardness and the elastic modulus of the amorphous matrix decrease with decreasing crystalline proportion of the alloy, while the Vickers hardness of the alloy increases with a reduction in the crystalline proportion.     

TEM observation of oxide scale formed on a Ti–Al–Zr alloy oxidized at 360°C in alkaline steam

Ti–Al–Zr alloy has been oxidized at 360°C in alkaline steam at a pressure of 10.3?±?0.7?MPa. Cross-sectional transmission electron microscopy (TEM) observations indicated that the oxide scale of Ti–Al–Zr alloy was composed of outer and inner subscales, in which the outer layer consists of anatase-TiO₂ and the inner layer a mixture of TiO and Ti₂O. The thickness of the Ti₂O, TiO and anatase-TiO₂ were approximately 50, 100 and 400?nm, respectively. These results were confirmed by X-ray energy dispersive spectrometry (EDS) measurements. The enhanced corrosion of titanium alloys in LiOH solution is attributed to a high hexagonal Ti₂O to tetragonal TiO₂ phase transformation rate induced by the substitution of Li⁺ for Ti⁴⁺ in the oxide layer.     

Importance of chamber gas pressure on processing of Al-based metallic glasses during melt spinning

The effect of chamber gas pressure on the amorphicity of Al₈₅Ni₅Y₁₀ alloy was studied for the melt-spinning process. The amorphicity of as-quenched ribbons was characterized by X-ray diffraction (XRD) and differential scanning calorimetry (DSC). The chamber atmosphere pressure is crucial to the cooling rate of melt spinning. At high vacuum, at pressure less than 0.001?atm, fully crystalline fragments are obtained. Monolithic amorphous ribbons were only obtained at a gas pressure of 0.1?atm, 0.2?atm or higher. The extended contact length between ribbons and the copper wheel contributes to the high cooling rate of melt spinning in Al-based glass forming alloys; that is supported by images recorded by a high-speed camera. Higher chamber pressure increases contact length between ribbons and the wheel, which is qualitatively elucidated by Bernoulli's equation.     

A thermodynamic model for nanocrystallization in bulk metallic glasses

The structural complexity of glass-forming alloys, which generally contain more than three components, can lead by partial crystallization during annealing to a dispersion of nanocrystals in an amorphous matrix, giving the material a very high mechanical strength. In the present study, the evolution of the driving force for crystallization is expressed as a function of the composition and the chemical potentials of the components. Application to Zr₆₀Al₁₀Cu₃₀ and Zr₆₀Al₁₀Cu₂₀Pd₁₀ bulk metallic glasses shows that the first crystallization step leads to a metastable equilibrium between nanocrystals of an intermetallic and a percolating amorphous phase. The effects of the number of components and of chemical bonding on the fraction crystallized is analysed and discussed.     

Thermal aging effects on magnetisation reversals in a pre-deformed Fe-1wt%Cu alloy studied via first-order reversal curves

Abstract

The ability of amorphous metallic alloys to resist irradiation-induced structural changes will depend on the composition of the alloy and the particle fluences used. In this paper we show that a fast neutron fluence of 10²⁰ cm^?2 can induce local crystallization in a refractory NiTi glass. For specimens irradiated with lower fluences, the mode of crystallization of the amorphous matrix is changed from that of a primary process to a eutectic mechanism.     

Thermomagnetic gravimetric study of the crystallization process in amorphous Fe-Si-B-Cu alloys

The thermal properties of amorphous Fe_84-xSi₆B₁₀Cu_x and Fe_77.5-xSi_13.5B₉Cu_x alloys have been investigated using thermomagnetic gravimetry (TMG). After electronically cancelling the sample weight, an apparent weight (AW) was applied by placing a magnet beneath the sample pan. Heating was then carried out to detect the formation of ferromagnetic crystallization-induced phases. In both Cu-free Fe₈₄Si₆B₁₀ and Fe_77:7Si_13:5B₉ alloys, a two-stage increase in AW was observed on the TMG curve. The addition of Cu to these alloys caused a decrease in the crystallization temperatures as well as a marked increase in AW in the above two-stage process. It is presumed that such behaviour originates from the lack of metalloid elements in the amorphous matrix, which is caused by their distribution to Cu-enriched clusters.