High-resolution characterization of the precipitation behavior of an Al–Zn–Mg–Cu alloy

The metastable particles in an Al–Zn–Mg–Cu alloy have been examined at atomic-resolution using high-angle annular dark field (HAADF) imaging. In under-aged conditions, thin η′ plates were formed with a thickness of seven atomic planes parallel to the {111}_Al planes. The five inner planes of the η′ phase appear to be alternatively enriched in Mg and Zn, with two outer planes forming distinct Zn-rich interfacial planes. Similar Zn-rich interfacial enrichment has also been identified for the η phase, which is a minimum 11-plane thick structure. In rare instances, particles less than seven planes were found indicating a very early preference for seven-layer particle formation. Throughout the aging, the plate thickness appears constant, while the plate radius increases and no particles between 7 and 11 planes were observed. Based on the HAADF contrast, our observations do not support the η′ models previously set forth by other authors. Clear structural similarities between η′ and η were observed, suggesting that drawing distinctions between η′ and η phases may not be necessary or useful.     

Enhanced age-hardening response and microstructure study of an Ag-modified Mg–Sn–Zn based alloy

A new Mg–Sn–Zn based alloy modified with a small amount of Ag exhibits a significantly higher aging peak than that of the base alloy and at a considerably shorter aging time. The enhanced aging response of the Ag-modified alloy is ascribed to the precipitation of densely distributed MgZn₂ needles and Mg₂Sn plates stimulated by the Ag. A wide and low plateau behind the hardness peak could be associated with rod-shaped precipitates of the orthorhombic Mg₅₄Ag₁₇ phase, aligned with the hexagonal axis of the Mg matrix.     

Formation of plate-shaped Guinier–Preston zones during natural aging of an Al–Zn–Mg–Cu–Zr Alloy

Plate-shaped Guinier–Preston (G–P) zone formation in an Al–Zn–Mg–Cu–Zr alloy has been studied using transmission electron microscopy. The results provide, for the first time, direct evidence showing nucleation and growth of plate-shaped coherent G–P zones during natural aging.     

Nanostructure and related mechanical properties of an Al–Mg–Si alloy processed by severe plastic deformation

Microstructural features and mechanical properties of an Al–Mg–Si alloy processed by high-pressure torsion (HPT) have been investigated using transmission electron microscopy, X-ray diffraction, three-dimensional atom probe, tensile tests and micro-hardness measurements. It is shown that HPT processing of the Al–Mg–Si alloy leads to a much stronger grain size refinement than of pure aluminium (down to 100 nm). Moreover, massive segregation of alloying elements along grain boundaries is observed. This nanostructure exhibits a yield stress even two times higher than that after a standard T6 heat treatment of the coarse-grained alloy.     

Dynamic precipitation of Al–Zn alloy during rolling and accumulative roll bonding

In this study, cold rolling was performed on a binary Al–20 wt%Zn alloy and dynamic precipitation identified for the first time in Al alloys under cold rolling. Zn clusters formed after application of 0.6 strain, and the Zn phase precipitated upon further increasing strain. Both grain refinement and rolling-induced defects are considered to promote Zn precipitation. The hardness of Al–Zn alloy initially increased with strain up to a strain of 2.9 and then decreased with increasing rolling strain. Dynamic precipitation greatly affects the strengthening mechanism of the rolled Al–Zn alloy under various strains.     

Microstructure and mechanical properties of Mg–8Al alloy fabricated by room-temperature multi-directional forging

As-extruded Mg–Al alloy was multi-directionally forged (MDFed) at room temperature to cumulative strain of ΣΔ??=?2.0 at maximum by employing a pass strain of Δ??=?0.1. The coarse initial grains were subdivided gradually to ultra-fine ones by mechanical twinning. The MDFed Mg alloy showed superior mechanical properties of 530?MPa yield and 650?MPa ultimate tensile strengths with ductility of 9%. The relatively large ductility was induced by grain orientation randomization due to multiple twinning and the small pass strains which suppressed the sharp basal-texture evolution.     

Polytypes of long-period stacking structures synchronized with chemical order in a dilute Mg–Zn–Y alloy

A series of structural polytypes formed in an Mg–1 at.%Zn–2 at.%Y alloy has been identified, which are reasonably viewed as long-period stacking derivatives of the hexagonal-close-packed Mg structure with alternate AB stacking of the close-packed atomic layers. Atomic-resolution Z-contrast imaging clearly revealed that the structures are long-period chemical-ordered as well as stacking-ordered; unique chemical order along the stacking direction occurs as being synchronized with a local faulted stacking of AB′C′A, where B′ and C′ layers are commonly enriched by Zn/Y atoms.     

Production of recrystallized nano-grains in a fine-grained Cu–Zn alloy

A fine-grained Cu–30%Zn alloy sheet was rolled at 77 K to induce ultrafine mechanical twins. Subsequent annealing of the rolled alloy at temperatures up to 543 K led to the uniform appearance of recrystallized ultrafine grains (UFGs), which contained numerous annealing twins. Average grain sizes of 150 ～ 300 nm were produced in this way. The formation of such UFGs during annealing is attributed to the high nucleus density associated with the fine initial grain size as well as to the high densities of mechanical twins and dislocations produced by cryorolling. The high driving force for recrystallization enabled the use of relatively low annealing temperatures, which limited the subsequent grain growth.     

On the role of Ag in enhanced age hardening kinetics of Mg–Gd–Ag–Zr alloys

The addition of Ag to the age hardenable Mg–Gd–Zr alloy system dramatically enhances early stage age hardening kinetics. Using atom probe tomography (APT), Ag-rich clusters were detected in a Ag-containing Mg–Gd–Zr alloy immediately after solution treatment and water quenching. During subsequent isothermal ageing at 200 °C, a high density of basal precipitates was observed during the early stages of ageing. These basal precipitates were enriched with Ag and Gd, as confirmed by APT. It is posited that Ag-rich clusters in the context of quenched-in vacancies can attract Gd atoms, increasing diffusion kinetics to facilitate the formation of the Ag + Gd-rich basal precipitates. The rapid formation of Ag + Gd-rich precipitates was responsible for accelerated ageing.     

Synthesis of a single phase of high-entropy Laves intermetallics in the Ti–Zr–V–Cr–Ni equiatomic alloy

The high-entropy Ti–Zr–V–Cr–Ni (20 at% each) alloy consisting of all five hydride-forming elements was successfully synthesised by the conventional melting and casting as well as by the melt-spinning technique. The as-cast alloy consists entirely of the micron size hexagonal Laves Phase of C14 type; whereas, the melt-spun ribbon exhibits the evolution of nanocrystalline Laves phase. There was no evidence of any amorphous or any other metastable phases in the present processing condition. This is the first report of synthesising a single phase of high-entropy complex intermetallic compound in the equiatomic quinary alloy system. The detailed characterisation by X-ray diffraction, scanning and transmission electron microscopy and energy-dispersive X-ray spectroscopy confirmed the existence of a single-phase multi-component hexagonal C14-type Laves phase in all the as-cast, melt-spun and annealed alloys. The lattice parameter a = 5.08 Å and c = 8.41 Å was determined from the annealed material (annealing at 1173 K). The thermodynamic calculations following the Miedema’s approach support the stability of the high-entropy multi-component Laves phase compared to that of the solid solution or glassy phases. The high hardness value (8.92 GPa at 25 g load) has been observed in nanocrystalline high-entropy alloy ribbon without any cracking. It implies that high-yield strength (~3.00 GPa) and the reasonable fracture toughness can be achieved in this high-entropy material.     

Grain orientation effects on delamination during fatigue of a sensitized Al–Mg alloy

Fatigue crack growth experiments were conducted in humid air (RH~45%) at 25 °C on 29-mm-thick plate samples of an aluminium–magnesium (Al–Mg) 5083-H131 alloy in the long transverse (LT) direction. Samples were tested in both the as-received condition and after sensitization at 175 °C for 100 h. Delamination along some grain boundaries was observed in the short transverse plane after fatigue testing of the sensitized material, depending upon the level of ΔK and K_max. Orientation microscopy using electron backscattering diffraction and chemical analyses using transmission electron microscopy and energy dispersive spectroscopy of grain boundaries revealed that Mg segregation and the orientation of grains had key roles in the observed grain boundary delamination of the sensitized material.     

Deformation structure after fracture-toughness test of Mg–Al–Zn alloys processed by equal-channel-angular extrusion

Fracture toughness and deformation structures have been investigated using an AZ31 magnesium alloy processed by equal-channel-angular extrusion (ECAE). The ECAE-processed alloy (as-ECAE) was annealed at 573?K for 24?h (annealed-ECAE). The average grain sizes of as-ECAE and annealed-ECAE alloys were 4.0 and 16.3?µm, respectively. The plane-strain fracture toughness K _IC, obtained by stretched-zone analysis in as-ECAE and annealed-ECAE, were estimated to be 27.3 and 23.5?MPa/m^1/2, respectively. From optical microstructural observations in samples after the fracture-toughness tests, deformation twins were observed in annealed-ECAE. No deformation twins were observed in as-ECAE. In addition, dislocations on basal planes, as well as on non-basal planes, were activated in as-ECAE. It is concluded that the enhancement of the fracture toughness in the fine-grain structure was related to a reduction of deformation twins and dislocation movement in non-basal planes.     

Segregation of copper in an Fe–Cu alloy under pulsed electric current

Effect of electric current on the segregation of copper precipitates in the Fe–13.6Cu alloy is evaluated. Results of this approach present two stages of segregation, namely, grain-boundary segregation during the solidification and interphase-boundary segregation during the decomposition of a solid solution. The segregation becomes apparent not only because the thermodynamic barrier for segregation is decreased, but also because the diffusion is greatly enhanced. Based on the thermodynamic and kinetic aspects, the segregation process under electric current would be of great interest and of physical importance because this kind of electric current-induced segregation was much stronger than the thermal diffusion segregation.     

Phonon–phason coupling in a Mg–Ga–Al–Zn icosahedral quasicrystal

Precise X-ray diffraction measurements have revealed that phonon (conventional) strain is introduced at the phase transition from an icosahedral quasicrystal to its orthorhombic crystal approximant in a Mg–Ga–Al–Zn alloy. From the magnitude of the measured phonon strain, the phonon–phason coupling constant has been evaluated. This constant is approximately ?0.03μ (μ: shear modulus) and it is in good agreement with the result of a theoretical calculation reported previously (W.-J. Zhu and C.L. Henley, Europhys. Lett. 46 748 (1999)). This is the first study that experimentally evaluates the phonon–phason coupling constant in any existing quasicrystalline phase.     

Formation and analysis of amorphous and nanocrystalline phases in Al–Cu–Mg alloy under friction stir processing

Homogeneous amorphous and nanocrystalline phases formed in the nugget zone of a friction stir-processed Al–Cu–Mg alloy have been studied. X-ray diffraction analysis indicated a diffuse scattering peak with characteristics of an amorphous phase existed in the range 15°–29°. Further, TEM analysis proved the existence of an amorphous structure. Friction stir processing provides special physical conditions, such as high temperature, high hydrostatic pressure and large shear stress, which could induce the amorphization of the alloy.     

Reverse evolution in nanoscale Cu-rich precipitates of an aged Fe–Cu alloy under electropulsing

Nanoscale Cu-rich precipitates (CRPs) are one of the most important microstructural nano-features responsible for embrittlement and hardening of reactor pressure vessels (RPVs), which threaten the safe operation of nuclear power plants (NPPs) and hinder the lifetime extension of nuclear reactors. A thermally aged Fe-1.1 wt.%Cu alloy, which is used to simulate embrittlement of the irradiated RPV steels, was treated by electropulsing with various parameters. The effect of electropulsing on nanoscale CRPs was investigated by using transmission electron microscopy (TEM). Compared to the traditional heat treatment, the electropulsing treatment (EPT) can accelerate the dissolution of CRPs in an aged Fe-Cu alloy on account of the higher atomic drift flux and the additional Gibbs free energy induced by electropulsing. More importantly, EPT is likely to be a new way of eliminating irradiation-induced Cu-rich precipitates.     

Rapid dendritic growth within an undercooled Ni–Cu–Fe–Sn–Ge quinary alloy

A liquid quinary alloy with composition Ni–5%Cu–5%Fe–5%Sn–5%Ge has been prepared from a containerless state by undercooling. Dendritic growth of α-Ni phase took place with a velocity of 28 m s^?1 at the maximum degree of undercooling, which was as high as 405 K (0.24T _L). All of the four solute elements Cu, Fe, Sn and Ge exhibited a significant solute trapping effect during the rapid dendrite growth. Segregation-less solidification is consequently realized when the degree of undercooling is sufficiently large. The lattice constant of α-Ni solid solution phase is found to increase with the amount of multicomponent solute trapping.