New understanding of the role of coincidence site lattice boundaries in abnormal grain growth of aluminium alloy

The sequential microstructure evolution of abnormal grain growth (AGG) in the aluminium alloy (AA5052) was investigated to analyse the migration behaviour of coincidence site lattice (CSL) boundaries, which are known to play an important role in inducing AGG. The sequential evolution showed that CSL boundaries tend to disappear more slowly than general boundaries at the growth front of abnormally growing grains. Especially, the migration rate of Σ9 boundaries was noticeably low, which is contrary to the previous suggestions.     

Effect of initial texture on deformation-induced grain growth in pulsed electrodeposited microcrystalline copper

Owing to the presence of large fraction of grain boundaries, deformation-induced grain growth is commonly observed in fine-grained electrodeposited metals. Here we demonstrate that microcrystalline copper (d～1–10?µm) with different textures produced by electrodeposition exhibit significant deformation-induced grain growth in tension by coalescence along with twin boundary migration and detwinning. Oriented growth with the formation of a cube texture was noted in the deformed samples. There was an increased fraction of twin boundaries with large angular deviation from Brandon's criterion during deformation.     

Impact of coherent and incoherent twin boundaries on the microhardness of annealed nanocrystalline Ni–W alloys

The microstructural evolution of nanocrystalline Ni–W alloys with annealing temperature and more specifically grain boundary (GB) character is investigated through several techniques and correlated with the hardening behaviour. It is shown that two distinct regions can be identified in relation to the annealing temperature and the microstructural evolution. At temperatures below 550 °C (Regime I), a small increase in grain size is observed and is accompanied by a significant hardening and an increase in the fraction of Σ3 incoherent twin boundaries. At temperatures above 550 °C (Regime II), the thermal stability is overcome and important grain growth occurs with a decrease in both the volumic fraction of GBs and the microhardness. It is suggested that the microhardness evolution during heat treatment is influenced by two opposing processes: an increase in the fraction of incoherent twin boundaries (hardening effect) and grain growth (softening effect). Both aspects are directly associated with the mean free path of mobile dislocations.     

Micro-mechanical measurements of fracture toughness of bismuth embrittled copper grain boundaries

Measuring the fracture properties of single grain boundaries has until now required macroscopic bi-crystals which are expensive and not always available. We describe a method for fracture testing using micro-cantilevers, manufactured using focussed ion beam machining and tested using a nanoindenter. We have used the method to measure the fracture toughness of selected grain boundaries in bismuth-embrittled copper. This technique is applicable to grain boundaries in other brittle polycrystalline samples for which large bi-crystals cannot be produced for conventional testing.     

Hydrogen diffusion in ultrafine-grained iron with the body-centered cubic crystal structure

The role of grain boundaries in Fe on hydrogen diffusion has been investigated by electrochemical permeation tests using ultrafine-grained Fe produced by high-pressure torsion (HPT) processing. Permeation tests were also conducted on cold-rolled and water-quenched Fe to understand the trapping effect of dislocations and vacancies. Hydrogen diffusion was delayed in all these discs. However, the delay mechanism in the HPT-processed disc was different from that in rolled and water-quenched Fe. Grain boundaries do not act as trapping sites but slow the diffusion. The diffusion coefficients of hydrogen were significantly decreased by HPT processing on account of the high activation energy for hydrogen diffusion in grain boundaries.     

Application of the Bons–Azuma method and determination of grain growth mechanism in rolled Ti–Zr alloys

Zr-containing Ti alloys have widely been developed owing to the infinite solid solubility of Zr in Ti and its avirulence, leading respectively to high strength and good biocompatibility. It is known that the Zr addition gives rise to grain refinement when rolled Ti–Zr alloys are annealed; nevertheless, the governing mechanism by which Zr addition in Ti can reduce grain size is not fully understood. In this study, the grain growth behaviour of rolled Zr-free and Zr-containing (Ti–10Zr, wt.%) alloys is analysed using analytical transmission electron microscopy and the classical and Bons–Azuma methods by evaluating the grain growth exponent. Irrespective of the evaluation technique and Zr content, the grain growth exponent is found to be close to ~0.3, indicating the occurrence of normal grain growth in the Zr-free alloy and solute drag mechanism in the Zr-containing alloy. It is found that the grain size and grain growth rate are significantly reduced by Zr segregation near grain boundaries, resulting from the solute drag mechanism.     

Dynamic balance between grain refinement and grain growth during high-pressure torsion of Cu powders

High-pressure torsion (HPT) was applied to unmilled coarse-grained (CG) Cu powders with low initial dislocation density and cryomilled nanocrystalline (nc) Cu powders with high initial dislocation density, with identical processing parameters. HPT of unmilled CG Cu powders resulted in exceptional grain refinement and increase in dislocation density, whereas significant grain growth and decrease in dislocation density occurred during HPT of cryomilled nc Cu powders. Equilibrium structures were achieved under both conditions, with very similar stable grain sizes and dislocation densities, suggesting dynamic balances between deformation-induced grain refinement and grain growth, and between deformation-induced dislocation accumulation and dislocation annihilation. The equilibrium structures are governed by these two dynamic balances.     

Grain orientation effects on delamination during fatigue of a sensitized Al–Mg alloy

Fatigue crack growth experiments were conducted in humid air (RH~45%) at 25 °C on 29-mm-thick plate samples of an aluminium–magnesium (Al–Mg) 5083-H131 alloy in the long transverse (LT) direction. Samples were tested in both the as-received condition and after sensitization at 175 °C for 100 h. Delamination along some grain boundaries was observed in the short transverse plane after fatigue testing of the sensitized material, depending upon the level of ΔK and K_max. Orientation microscopy using electron backscattering diffraction and chemical analyses using transmission electron microscopy and energy dispersive spectroscopy of grain boundaries revealed that Mg segregation and the orientation of grains had key roles in the observed grain boundary delamination of the sensitized material.     

Tensile behaviour of submicrocrystalline ferritic steel processed by large-strain deformation

Mechanical tests have been carried out on Fe–15%Cr ferritic stainless steel with various microstructures. Ultrafine-grained microstructures with grain sizes of 0.2–0.3 µm were developed by large-strain cold-working and light annealing. The effects of severe deformation on the mechanical behaviour of as-processed and recovered steel were evaluated with reference to the same material having conventional work-hardened and recrystallised microstructures. Despite the low dislocation density in the fine grain interiors in the as-processed state, the samples with strain-induced submicrocrystalline structure were characterised by high internal stresses that resulted in a higher strength than could be expected from simple grain-size strengthening. These internal stresses were associated with a non-equilibrium state of strain-induced grain boundaries after severe deformation.     

Stacking-fault formation in [001] small-angle symmetric tilt grain boundaries in cubic zirconia bicrystals

Small-angle symmetric [001] tilt grain boundaries in cubic zirconia bicrystals with misorientation angles 2θ =1.0° and 2θ =5.0° have been fabricated by diffusion bonding. High-resolution electron microscopy observations revealed that the 1.0° boundary consists of a periodic array of mixed dislocations with Burgers vector b =( a /2)[101] or b = ( a /2)[101], while the 5.0° boundary consists of a periodic array of edge dislocations with Burgers vector b = ( a /2)[100], associated with stacking faults at alternate intervals. This suggests that there is a critical angle for structural transitions in the series of the [001] small-angle tilt grain boundaries.     

Mantle region accommodating two-dimensional grain boundary sliding in ODS ferritic steel

Two-dimensional grain-boundary sliding (GBS) was achieved microscopically in an oxide-dispersion-strengthened ferritic steel with an elongated and aligned grain structure, which was deformed perpendicular to the long axis. At the border between superplastic regions II and III, microscopic deformation was observed using sub-micron grids drawn on the material surface using a focused ion beam. GBS was accommodated by intragranular deformations in narrow areas around grain boundaries, which has been predicted by earlier researchers as characteristics of the core–mantle model. These observations suggest that dislocations slip only in the mantle regions around wavy boundaries to relax the stress concentration caused by GBS during superplasticity.     

Nanoindentation creep behavior of grain boundary in pure magnesium

Nanoindentation creep tests were performed at the grain boundary and grain interior in pure magnesium. The grain boundary showed a high strain rate sensitivity exponent and was dominated by grain boundary sliding due to the high diffusion rate at the grain boundary. The grain boundary affected the deformation behavior of the area at a distance of 2 µm into the grain interior. On the other hand, the grain interior had a low strain rate sensitivity exponent, because its matrix was too large to be influenced by the grain boundary. The deformation mechanism in the grain interior was determined to be dislocation slip.     

Stress-enhanced grain growth in a nanostructured aluminium alloy during spark plasma sintering

In this study, we report on the influence of high pressure on the microstructure evolution of cryomilled nanostructured Al alloy powders during spark plasma sintering (SPS). Our experimental results suggest that the particular mechanism that governs grain growth during SPS depends on the magnitude of the applied pressure. In the case of material consolidated at a high pressure (e.g. 500 MPa), grain coarsening occurs via a combination of thermally activated grain boundary (GB) migration, stress-coupled GB migration and grain rotation-induced grain coalescence. In contrast, in the case of the material consolidated at a low pressure (50 MPa), grain growth occurs primarily via thermally activated GB migration.     

Equal channel angular pressing of magnesium at room temperature: the effect of processing route on microstructure and texture

Various processing routes were applied to as-cast magnesium during equal channel angular pressing with back-pressure (BP) at room temperature (RT). Multiple passes with BP resulted in crack-free microstructures independent of the processing route. Microstructure and texture examination by electron backscatter diffraction and X-ray diffraction techniques after four passes revealed largely recrystallised grains. The most profound finding was the formation of special grain boundaries Σ13a and {10-12} twin boundaries during recrystallisation at RT.     

Computer-aided analysis of grain-boundary connectivity of B10 copper-nickel alloys

A numerical calculation method based on the angle in a triple junction composed of a random grain boundary is proposed to predict the connectivity and stability of a grain boundary in a B10 copper-nickel alloy. The grain-boundary connectivity and its effect on corrosion resistance are studied combining computer-aided analysis with electrochemical impedance testing. The results show that the prediction of corrosion resistance using a grain-boundary connectivity numerical method is consistent with immersion experimental results. The B10 alloy exhibited the best corrosion resistance after cold rolling with a 9% reduction rate. The relationship between the grain-boundary characteristics and corrosion resistance is well established using the numerical method to quantify the grain-boundary connectivity. A higher connective frequency and a low proportion of grain-boundary angles between 60° and 180° in the triple junction is detrimental to corrosion resistance of the B10 alloy.     

Kinetics of interstitial segregation in Cottrell atmospheres and grain boundaries

Trapping of interstitial (e.g. carbon) atoms is driven by the reduction in energy in the system. Diffusion of interstitials, together with their trapping in dislocation cores and/or grain boundaries, is studied by the thermodynamic extremal principle. In addition to the total Gibbs energy, a well-established formulation of the total dissipation is applied. Dimension-free evolution equations are derived, whose solution is well approximated by an easy to handle kinetic equation. Cottrell’s power law can be verified in the initial stage.     

Detrimental effect of cellular precipitation on the creep strength of Inconel740H

Cellular precipitation (also known as discontinuous precipitation) has been observed at the grain boundaries of a newly developed nickel-based Inconel740H alloy designed for use at 700?°C in advanced ultrasupercritical coal-fired power plants. By means of element mapping and selected area diffraction, the cellular precipitates were identified as Cr-rich M₂₃C₆ carbides. The onset of cellular precipitation was found to follow a pucker mechanism in Inconel740H. The cellular precipitates at the grain boundaries, even at low volume fractions, were severely detrimental to the creep strength at 750?°C. The creep rupture life of Inconel740H containing cellular precipitates at grain boundaries was only one-tenth of that for the alloy without cellular precipitates. The reason for the drastically decreased creep rupture life is attributed to the poor resistance of cellular precipitates to crack propagation during creep.     

Anisotropic grain growth kinetics in nanocrystalline nickel

ABSTRACT

Intriguing properties exhibited by nanocrystalline metals, including a high level of mechanical strength, arise from their nanometer-scale grain sizes. It is critical to determine the evolution of grain size of nanocrystalline materials at elevated temperature, as this process can drastically change the mechanical properties. In this work, a nanocrystalline Ni foil with grain size ～ 25?nm was annealed in situ in an X-ray diffractometer. X-ray diffraction peaks were analysed to determine the grain growth kinetics. The grain growth exponents obtained were ～ 2–4 depending upon the crystallographic direction, indicating the anisotropic nature of the grain growth kinetics.     

Grain boundary networks in high-performance,heteroepitaxial, YBCO films on polycrystalline,cube-textured metals

Grain boundaries (GBs) in high-temperature superconductors suppress the critical current density (J _c) dramatically, with the J _c decreasing exponentially with GB angle, especially when GB misorientation exceeds 4°. To reduce the number of high-angle GBs, fabrication of biaxially textured, superconducting wires via heteroepitaxial growth on cube-textured metals has been widely investigated worldwide. Such wires exhibit very high J _c in applied magnetic fields despite having a majority of GBs with total misorientations in the range 4–8°. Here, we show that GB networks in these wires have numerous GBs with out-of-plane misorientations greater than 4° but few boundaries having in-plane misorientations greater than 4°. Transport measurements on bicrystal GBs show that GBs with out-of-plane tilts between 4° and 8° are well linked. Together, these results explain the high performance of superconducting films on cube-textured metals.